Weifang Odea Machinery Co., Ltd.
Address: Weifang Economic zone,Weifang city,Shandong Province ,china
Q Q& wechat: 466300977
2015 Cement Products Machinery Industry Development Status and Prospects
Our new building industrialization and urbanization of new construction is in full swing across the country to vigorously promote, to cement products machinery industry has brought a rare historical opportunities and challenges, the domestic variety of concrete bricks, blocks, plates, beams, columns, pipes, prefabricated buildings member technical equipment and construction waste recycling technology, the rapid development of cement products, take the opportunity to talk about the current situation and development prospects of cement products machinery industry.
Situation 1 cement products machinery industry
Under the impetus of industrial buildings, housing industry, wall materials and green building, and a series of low-carbon eco national development policies, cement products machinery industry has developed rapidly in recent years, in our country the formation of a large industrial scale, a huge market demand for cement products machinery varieties, specifications, etc. overall performance improved rapidly, well-known international cement products manufacturing equipment companies have entered the Chinese market, such as the US Bessel, German Martha Hayes, Japan tiger, Germany Anfu Man, Wickman, Greece and subjects such as the development of China's cement products machinery has played a great role in promoting. According to incomplete statistics, currently the industry, the country hosts a variety of cement products machinery and equipment manufacturers a total of about more than 530 (excluding small businesses), which blocks mechanical (vibration type) more than 230 production enterprises, lightweight cement products equipment (including aerated concrete and foam concrete), more than 150 manufacturers, tile equipment manufacturing enterprises more than 40, cement pipe (piles, poles) equipment manufacturing enterprises more than 50, precast concrete equipment (including wall panels, floor and stairs equipment) more than 60. Mold, pallet, testing, research and other professional related businesses more than about 100.
In recent years, the state has increased due to the economic restructuring and energy conservation, environmental protection efforts continue to strengthen the regulation of real estate, high-speed rail construction slowdown, the state investment in infrastructure appropriate scale control, so that the domestic cement products market effective demand slowed growth. In the face of labor shortages, increasing production costs and increased competition in the industry and many other unfavorable market conditions, in 2013 cement products machinery industry still achieved annual industrial output value and economic benefits of the industry continue to maintain steady and rapid development, few companies still maintain a rapid growth, the industry and gradually formed a number of national brands, such as Xi'an silver horse in 2013 was named one of the first batch of 14 Chinese construction machinery industry, AAA credit rating companies.
With the national green building and housing industry development, PC prefabricated building as an important way to achieve one of the housing industry is on the rise throughout the country, the industry quietly recovery. Not only government departments started to pay attention, different companies, different capital gradually covered, the development prospects should not be overlooked. Using prefabricated building technology and the technology compared to traditional construction, site construction waste can be reduced by 80% material loss reduced by 60% or more, 65% of building energy efficiency, residential better performance, better quality of quality, and not subject to seasonal construction the impact, the construction period 75% of the traditional way.
It is understood that the prefabricated building industry is the mainstream of the international construction industry, the United States, Germany, Britain, France, Japan and other developed countries and regions prefabricated construction rate has reached 70% to 80%, while China has just started, prefabricated construction rate of only about 15%. "National Construction Industry" second five "development plan" clearly stated: "to actively promote industrial building, to improve the level of industrialization and manufacturing of building components and parts, strengthen technological progress and innovation." 2011 Shenyang is building housing the Department identified as the nation's first modern construction industry pilot cities, 2013 Shenyang modern construction industry output value of 153.6 billion yuan, becoming the Shenyang Economic important pillar industry, Shenyang has accumulated in the development of modern architecture industries many valuable experience. West Wei Debao Industry Co., precast concrete structures built in Hefei, Anhui Province, China's first preform automated production lines, on October 10, 2008 and put into production; built in Shaoxing City, Zhejiang Province, August 26, 2013 in Zhejiang Province's first automated preform production line put into operation. China is in the industrialization and urbanization accelerate the process of urbanization rate from 51.27% in 2012, increased to 55% in 2020 to 60% per year during the construction scale will remain at 2.2 billion m2 ~ 26 m2 Yi wherein the housing around 2.5 billion m2, which will provide a broad market space in order to accelerate the development of prefabricated building industry. Number of domestic construction and construction-related companies have to seize the "industrialized building" opportunities for development, make a significant restructuring and development strategy, forecasting the next 3 to 5 years, China will emerge at least 40 "industrialized building" enterprise. However, the current architecture of industrialization means less than 30 million square meters of housing, for housing construction area of 9.81 billion m2 (2012 data) of the construction industry, accounting is not enough.
While the development of prefabricated buildings, prefabricated equipment industry will also usher in rapid development period. Because of prefabricated equipment industry is still in its infancy, the industry in general has not yet exhibit economies of scale, according to statistics, in 2013 domestic manufacturers in the industry to achieve sales of about 10 billion yuan, related equipment imported about 600 million yuan or so.
2 cement products machinery industry problems
2.1 cement products machinery working stability needs to be improved
The industry backbone enterprises of product quality and technical performance and stability of the quality can be comparable with international counterparts, but some cement products machinery manufacturing enterprises due to the small scale of operation, technology is weak, inadequate investment in production equipment, resulting in stable production of mechanical products quality and poor reliability. Low quality of the equipment produced by the cement products, whether from the appearance of the product, or from the intrinsic quality of products, it is difficult to stably achieve product standard requirements, resulting in block building, prefabricated building wall often occur seepage, leakage, crack, etc. problem, coupled with masonry construction, prefabricated construction technology uneven, to block building, prefabricated building the reputation of serious adverse effects, reduced cement products promote the use of the building envelope and prefabricated buildings.
2.2 vicious market disorderly competition in the industry led to economic efficiency is not high
Small business scale, high production equipment product cost, but in order to maintain the normal operation of production and operation, have low-cost market share. Low-margin products to enable enterprises to be difficult to invest in R & D investment and investment in improving product quality control, leading to the development of business and industry into a vicious cycle. As domestic production of block production line equipment, pipe equipment, board equipment to small, medium and semi-automated equipment in the majority, the annual output reached more than 100,000 m3 of load-bearing block production line most of the imported equipment, so domestic production of high-quality cement products most users are well-known international companies occupied, resulting in slower economic growth in the domestic cement products equipment manufacturing enterprises.
2.3 scale business industry concentration is low, industry innovation ability
No R & D would be no technological progress, there will be no R & D investment in technology innovation. Cement products machinery industry is the lack of technical personnel, lack of basic technical studies, industry conditions and lack of basic research, with the majority of SMEs in the industry, the lack of large-scale enterprise, difficult to overcome key technologies. While some businesses to invest some funds for technology development and production transformation, product quality and appearance of the intrinsic quality of some improvement, but industry-wide shortage of serious R & D investment, low technology innovation, personalized products among enterprises is not prominent, convergence serious. Since less cement products in the domestic machinery technology research and development institutes, especially in the combination of different materials forming dense particle vibration technology compared with the international advanced technology, there are still a wide gap between the national R & D projects project less, support national and regional research funding is relatively low, thus resulting in independent innovation capability is not strong.
2.4 product standardization lag, lack of equipment quality supervision and management in state
More varieties of cement products machinery, equipment and some products on the market has production and sales for many years, but the product quality and technical performance requirements and test determines no industry standard executable. Due to non-standard products on the market do not have the conditions of supervision or the competent departments of quality supervision is not in place, resulting in product market without barriers, fake and shoddy products hit the market at low prices, resulting in a vicious competition in the industry market.
3 cement products machinery industry outlook
3.1 energy saving policies will steadily develop products machinery
Building industrial policy means construction will be replaced with more dry-wet operations, more industrialized replace cast preform structure, which is an inevitable development trend of China's construction industry. In order to "science for sustainable development", "energy saving low-carbon eco" as the theme of the new economic era, especially the national "five", "adjust the industrial structure, the further implementation of the transformation of development mode" development strategy, cement products machinery an important position in the industry will gradually appear. Labor shortages of resources, increase in labor costs, cement products manufacturing enterprises poor working environment provides the motive force for cement products machinery and a broad market space to the mechanization and automation and intelligence transformation.
National has been the "development of new wall materials, wall materials to promote innovation" as an important task to implement the State Council to implement energy conservation policy, climate change, and actively promote building energy efficiency and green building. Cement products with a variety of thermal insulation, fire retardant, easy construction, emission reduction and environmental protection features, to develop new building materials envelope with a variety of block (brick), new wall plates, etc. play in EEB an important role, is an ideal alternative to solid clay brick material. In the "five" plan, the Chinese government will invest 4 trillion yuan key support for the development of new energy, new materials, energy-saving technology, environmental technology and other nine industries, which marks the energy-saving and environmental protection industry, new materials and new energy development of the industry will gain more support fiscal and monetary policies. With the implementation of China's new urbanization, construction of new industrialization, agricultural modernization and promotion of 36 million units of affordable housing construction, large-scale water conservancy construction, upgrading the national power grid and other new round of national policy, cement products machinery industry will usher in a more and more to develop new opportunities.
3.2 prefabricated building components and equipment development potential
Since the State Council Opinions on Promoting complete modernization of housing industry to improve the quality of residential (SCS 1999  No.) release, especially in the last five years, China's housing industry is significantly accelerated, the reason is not only thanks to government promote, but also in its main market context has undergone profound changes: the demographic dividend cut, rising labor costs, extensive building development is not favored by the market gradually, more and more companies began to seek more advanced and local building the way. At present, China has Shenzhen, Shenyang and Jinan three cities, the housing industry has become the pilot cities, the overall advancement of the housing industry. Government of Hefei, Beijing, Shanghai, Xiamen and many other cities have also introduced a number of incentives.
Equipment manufacturing currently a very urgent task is to develop as soon as possible pre-construction equipment, engineering equipment manufacturing industry which will become a new economic growth point of striking, broad market prospects, will form a spectacular industry .
Prefabricated equipment industry focus on the need to break some of the production process design and equipment main key technical issues need to be addressed simultaneously related equipment product standards, design and construction specifications and application procedures supporting technology, key technology and equipment in these industries and issues both now there are products machinery and technology is closely related, there are very different, involving material properties, particle size distribution, automatic feeding metering stirring, compacting vibration, self-compacting, extrusion dense, pouring vibration, vacuum dehydration, cutting products, product conservation and many other technology integration.
3.3 carry out product quality certification and brand-building industry, will contribute to improve the level of quality of equipment
Accelerate the quality and integrity of the system, speed up and improve the quality and credibility of the regulatory system mechanism, promote the establishment of national, local and industry product quality awards and disciplinary system to encourage trade associations to carry out key product quality evaluation industry has become an important part of the work of the State Council. The implementation of product quality certification model is to strengthen the foreign industrial countries product quality and market access common practice management, is to accelerate the industry quality credit system construction, improve the quality of the credibility of the industry regulatory system mechanism, promote the establishment of industry quality award, the implementation of brand strategy, cultivate industry an important part of its own brand. An important measure of product quality certification is both to strengthen the industry self-regulation, establish industry product quality control systems and mechanisms, as well as industry associations, "to provide services, build a platform, irregularities," the general requirements of function orientation, and therefore carry out product quality certification and industry brand building, to improve the quality of products industry, promoting the sustained and healthy development will play an important role in the hope the industry peers actively involved and participate in the industry product quality certification and brand-building industry in the past.